
The affected Krone trailer near Kehl: tyre completely destroyed, rim exposed – no further travel possible. Mobile truck tire services are available for all types of commercial vehicles, including trucks, trailers, and buses, ensuring rapid assistance wherever you are.
When a trailer tyre bursts on the motorway and the rim is also damaged in the process, the driver faces a double challenge: a simple tyre swap is not enough. The bent rim must first be straightened before a new tyre can be fitted. Without professional equipment and expertise, this cannot be done at the roadside. Our mobile truck and trailer tire services are designed to handle such emergencies efficiently, providing tire replacement, repair, and maintenance solutions for commercial vehicles.
This exact situation occurred near Kehl (77694) in Baden-Württemberg. A fully loaded articulated lorry with a Krone curtainsider trailer suffered a severe tyre blowout on the trailer axle. The tyre was completely destroyed – carcass ripped open, steel cords exposed. Driving briefly on the flat after the blowout had additionally deformed the rim. The driver stopped safely and called our mobile truck tyre service.
In this case study, we document how our technician straightened the bent rim on-site, fitted a new Goodyear tyre and had the trailer roadworthy again within 2.5 hours – all for €1,350 net. We also answer the key questions: what should you do when a tyre bursts on the motorway? Choosing a professional mobile truck tire service offers significant advantages, including fast response, enhanced safety, and minimized downtime for your trucks, trailers, and buses.
The Incident: What Happened
Location: Motorway / rest area near Kehl, Baden-Württemberg (postcode 77694) – close to the French border
Vehicle: Articulated lorry with Krone curtainsider trailer, fully loaded with general cargo, gross weight approx. 40 tonnes.
Damage: Severe tyre blowout on the trailer axle. Tyre completely destroyed: carcass ripped open, steel cords and fabric strands exposed, tyre bead torn from the rim. The steel rim was visibly bent from travelling on the flat – direct tyre replacement without prior rim straightening was not possible.
The driver noticed a sudden pull to the left and loud knocking during travel. He immediately reduced speed and steered onto the next rest area. Visual inspection confirmed the total tyre destruction and rim deformation. He contacted the LKWHelp24 hotline immediately, providing the exact address and location details to ensure a quick response from the service team.
Rim exposed and visibly deformed – no new tyre can be fitted without straightening work.
Response Procedure: From Call to Departure
• Emergency call to LKWHelp24: Driver reported the damage by phone. Our dispatch logged location, vehicle data and the particular damage: tyre plus rim affected. We help customers quickly find the nearest available truck tire service in Germany 24/7 or workshop to minimize downtime.
• Rapid assessment (5 min): From photos it was clear: a new tyre AND mobile rim straightening equipment were needed. Our service partner in the Kehl/Ortenau region was alerted with appropriate gear.
• Dispatch with specialist equipment (10 min): Service vehicle departed with: new Goodyear tyre (385/65 R22.5), mobile rim straightening press, hydraulic jack, impact wrench and calibrated torque wrench.
• Arrival on site (45 min after call): Technician arrived at the rest area. Scene secured, detailed damage inspection.
• Removal of destroyed tyre (15 min): Trailer jacked up, destroyed wheel removed. Brake caliper, drum and wheel studs checked.
• Rim straightening (30 min): The bent steel rim was pressed back into correct shape step by step using the mobile straightening press. Followed by runout check and rim airtightness test.
• Fitting new Goodyear tyre (20 min): New Goodyear KMAX S (385/65 R22.5) mounted on the straightened rim. Wheel nuts cross-tightened and torqued to 600 Nm. Tyre pressure set to 9.0 bar.
• Final check and clearance (15 min): Technical walkround, brake test, all wheel nuts verified. Tyre debris disposed of. Documentation for haulier and insurer.
Detail: steel cords and fabric strands exposed – the tyre was irreparably destroyed.
Throughout the process, customers may be asked to fill out a form or provide detailed information to ensure a rapid and accurate response. LKW Help 24 is committed to understanding and meeting customers’ needs by delivering reliable, tailored truck tire services at every step.
On-Site Conditions: Why Rim Straightening Was Necessary
In a normal tyre blowout, the rim usually escapes undamaged. This case was different: after the blowout, the driver had to cover several hundred metres to reach the rest area. This short distance on the bare rim – at a gross weight of 40 tonnes – had noticeably deformed the steel rim.
A bent rim means: a new tyre cannot be sealed properly. The tyre bead does not sit flush on the rim shoulder, air escapes, and during travel the tyre can separate from the rim entirely. That is why the rim had to be professionally straightened before fitting the new Goodyear tyre. All rim straightening work was performed in accordance with industry safety standards and manufacturer recommendations to ensure reliability and safety.
Mobile rim straightening is a specialist service that not every tyre service offers. It requires a mobile straightening press and experience with truck steel rims. Our service partner near Kehl has exactly this equipment – which is why the complete service could be performed on-site without towing the trailer.
Kehl sits directly on the French border (Strasbourg) – a major hub for international freight. Many drivers who break down here are unfamiliar with local services. Our multilingual truck tire service in Germany 24/7 for Polish drivers is particularly important in border regions like this.
Tyre Selection and Sizing: Ensuring the Perfect Fit
Choosing the right truck tyres is essential for ensuring the safety, reliability, and performance of your vehicle—no matter if you’re operating on the motorway, navigating city streets, or parked at a busy rest area. At LKWHelp24, we understand that every truck, trailer, and fleet has unique requirements. That’s why our professional replacement services begin with a thorough inspection of your vehicle to determine the ideal tyre size and type for your specific needs.
Our team of experts takes into account all critical factors, including your truck’s weight, load capacity, and the typical road conditions you encounter. Whether your journey takes you across Germany’s motorways, through urban environments, or to remote parking lots, we ensure that your tyres are perfectly matched to your operational demands. We offer a wide selection of LKW Reifenservice 24/7 in Deutschland with premium truck tyres from leading brands such as Michelin, Continental, and Goodyear, allowing you to choose the best fit for your fleet or individual vehicle.
Safety is our top priority. All tyres we provide meet strict safety standards and are selected for their durability and performance under varying conditions. Our experts are always available to provide detailed information about tyre specifications, including size, load index, and recommended applications, so you can make informed decisions for your business.
In addition to tyre selection and sizing, LKWHelp24 offers a comprehensive range of additional services, including tyre maintenance, repair, and professional replacement—whether at your workshop, on the road, or at a breakdown location. Our rapid response team is available 24/7 to assist you with comprehensive truck service in Germany, minimizing downtime and ensuring your truck or trailer is back on the road quickly and safely.
We understand that costs and options can vary depending on the tyre size, brand, and the specific services required. That’s why we provide transparent pricing and are happy to offer more detailed information tailored to your needs. Whether you manage a large fleet or drive independently, our commitment is to provide reliable solutions and expert advice every step of the way.
For more detailed information about our truck tyres, services, and prices, or to request a quote, contact us directly by phone, email, or through our website. Our multilingual team is ready to assist you—ensuring you always have the right tyres, the right fit, and the right support for your journey.
Step by Step: Rim Straightening and Tyre Fitting
Phase 1 – Inspection and decision (10 min): Technician assessed tyre and rim. Tyre was a total loss – carcass ripped, steel cord torn out. Rim showed clear deformation at horn and shoulder. Decision: straighten rim rather than replace – deformation was within repairable range.
Phase 2 – Removal and rim straightening (45 min): After jacking up the trailer, defective wheel was removed. Old tyre stripped from rim. Mobile press deployed: bent areas at the rim horn were pressed back step by step into correct roundness. Runout checked – max deviation: 0.5 mm (tolerance for truck rims: 1.0 mm). Airtightness test passed.
Phase 3 – Fitting the new Goodyear tyre (20 min): Goodyear KMAX S mounted on the straightened rim. Bead seat on rim shoulder verified visually and by pressure test. Wheel nuts cross-tightened and torqued to 600 Nm. Tyre pressure: 9.0 bar.
Phase 4 – Final check and documentation (15 min): Trailer lowered, wheel seat checked under ground contact. Brake test, air suspension verified. Tyre debris professionally disposed of. Driver received deployment report with all technical data.
All work is backed by a guarantee to ensure customer satisfaction and peace of mind.
Deployment Timeline
• Call: Report via LKWHelp24 hotline
• +5 min: Assessment complete, partner alerted with specialist equipment
• +15 min: Service vehicle en route with Goodyear tyre and rim press
• +45 min: Arrival on site at rest area near Kehl
• +55 min: Destroyed wheel removed
• +100 min: Rim straightening complete, airtightness test passed
• +120 min: New Goodyear tyre fitted and torqued
• +135 min: Final check, documentation, clearance – trailer roadworthy
Total: approx. 2 hours 15 minutes active work. From call to departure: approx. 2 hours 30 minutes.
Cost Breakdown: Full Transparency
Total cost for call-out, rim straightening and new Goodyear tyre fitting near Kehl was €1,350 net:
Service | Cost (net) |
|---|---|
Call-out / service charge (travel, securing, tools) | €350.00 |
New Goodyear KMAX S tyre (385/65 R22.5) | €520.00 |
Mobile rim straightening (repair + runout + airtightness test) | €380.00 |
Fitting, balancing, old tyre disposal | €100.00 |
TOTAL NET | €1,350.00 |
Customers can pay conveniently, for example via an online payment link using a card, and receive an invoice afterward. When searching for a truck tire service near me, always look for transparent pricing without hidden fees—avoid shops with vague estimates and choose providers who offer detailed, upfront quotes and clear communication about any extra fees. The majority of the cost for truck tire services depends on the size of the tire and the manufacturer. Be aware that prices may be higher during non-working hours or on holidays due to additional surcharges. For reference, travel and tire change during regular hours can cost around €350, while the same service at other times may be about €450. Changing an additional tire is typically €55, tire repairs start at approximately €90, and tire balancing costs about €50. |

Why is rim straightening worth the cost?
A new truck steel rim costs €250–450 depending on size, plus waiting time for delivery. Mobile rim straightening at €380 saves not just money but above all time – the trailer was back on the road within 2.5 hours instead of waiting for a new rim.
FAQ: What to Do When a Tyre Bursts on the Motorway
A tyre blowout on the motorway is a high-stress situation. Here are the key questions and answers for truck drivers:
1. What should I do immediately when a truck tyre bursts?
Stay calm. Hold the steering wheel firmly and do not steer abruptly. Immediately take your foot off the accelerator – do not brake! Let the truck coast to a slow speed while activating the hazard warning lights. Steer onto the hard shoulder or the nearest emergency bay. Only once the vehicle has stopped, apply the parking brake. Then put on your hi-vis vest, exit the vehicle (always on the crash barrier side!) and place a warning triangle at least 150 metres behind the vehicle.
2. Can I drive to the next exit with a blown tyre?
No. Even a few hundred metres on a destroyed tyre carcass can irreparably damage the rim, destroy the brake caliper or misalign the trailer axle. You will also fail any roadside inspection and lose your insurance cover. Stop as soon as safely possible – even on the hard shoulder. The tyre service comes to you.
3. Who should I call when a truck tyre bursts on the motorway?
Call a specialist mobile truck tyre service such as LKWHelp24: +49 160 5753826 (24/7). We are typically on site within 40–60 minutes. Alternatively, inform the motorway police on 110, who can secure traffic. Important: call the tyre service BEFORE your dispatcher – every minute counts.
4. Do I need to call the police after a tyre blowout?
There is no general legal obligation to call the police for a tyre blowout provided no accident has occurred and no one is injured. However, we recommend informing the motorway police if: your vehicle is obstructing traffic, tyre debris is on the carriageway, the hard shoulder is too narrow, or it is a night-time incident. The police can secure traffic and increase safety during the tyre change.
Why Professional Service? Risks of DIY Attempts
A tyre change on a truck trailer is not a job for improvisation at the roadside:
Incorrect rim assessment: Without expertise, a bent rim is often overlooked. Fitting a new tyre on a deformed rim means it cannot seal. The tyre can separate during travel – with catastrophic consequences.
Wrong torque: Truck wheel nuts must be tightened to exactly 600 Nm. Without a calibrated torque wrench this is impossible. Too little = wheel comes loose. Too much = stud breaks.
Safety risk on the hard shoulder: Without professional scene protection, working on the hard shoulder is life-threatening.
No documentation: Without a proper service report, the haulier cannot claim costs from insurance.
Professional advantage: correct rim assessment, mobile straightening capability, premium tyres (Goodyear), calibrated tools, insurance cover and complete documentation. Customers can rely on our service for timely and dependable repairs, especially in urgent situations. We fight for our customers by ensuring quick access to workshops and minimizing wait times, so your truck gets back on the road as fast as possible.
Typical Deployment Scenarios
• Tyre blowout with rim damage: As in this case – tyre destroyed and rim bent. Rim straightening + new tyre on-site.
• Simple tyre blowout: Tyre defective, rim intact. Quick change with new tyre in 45–60 minutes.
• Slow puncture: Valve damage, rim cracks, embedded foreign objects.
• Twin tyre replacement: Complex, requires specialist tools.
• Emergency fitting in border regions: Near Kehl (French border) – multilingual mobile truck service in Germany is essential.
• Night deployments: Increased risk, specialist lighting and additional securing required.
• Fleet seasonal changeover: Entire fleets changed on company premises.
• Axle damage with tyre failure: When a tyre defect is caused by an axle problem, we also coordinate towing.
Prevention: Tips for Truck Drivers
Tip 1: Check tyre pressure before every journey. Trailer tyres: 8.5–9.5 bar depending on axle load. Low pressure causes sidewall overheating – the most common blowout cause.
Tip 2: Visual check at every stop. Look for bulges, cuts, protruding steel cords, uneven wear and embedded objects.
Tip 3: Monitor tread depth. Legal minimum: 1.6 mm. Recommended: change at 3 mm.
Tip 4: Retighten wheel nuts after 50–100 km. Mandatory after every wheel change.
Tip 5: Observe axle load limits. Overloading increases tyre heat exponentially.
Tip 6: Save the emergency number. +49 160 5753826 – LKWHelp24, 24/7, Germany-wide, multilingual.

LKWHelp24: Your Partner – More Than Just Tyre Changes
LKWHelp24 is a specialist roadside assistance provider for commercial vehicles across Germany. Our network includes partners with specialist equipment for mobile rim straightening, heavy-duty towing and mobile truck service in Germany 24/7. Available 24/7, 365 days a year.
Why choose us? Average response 40–60 minutes. Premium tyres available (Goodyear, Continental, Bridgestone). Mobile rim press on deployment. Transparent fixed prices. Multilingual dispatch. Complete documentation. Towing and workshop coordination from one source.
In the border region near Kehl – with high international traffic towards France – a fast, multilingual service is decisive. Our dispatch speaks your language.
Conclusion: The Kehl Case
The deployment near Kehl (77694) demonstrates how professional mobile truck tyre service resolves even complex damage – tyre blowout plus rim deformation – directly on-site:
• Deployment cost: €1,350 net (call-out + Goodyear tyre + rim straightening + disposal)
• Alternative without rim repair: €1,600–1,800 (new rim ordered + 4–8 hours waiting)
• Alternative towing: €2,000–3,500 (towing + workshop + multi-day downtime)
• Actual duration: 2.5 hours from call to departure
• Cargo: Intact, delivery deadline met
• Vehicle: Immediately roadworthy with new Goodyear tyre and straightened rim
High-quality tires provide excellent traction and improve braking performance, reducing the risk of accidents. Premium tires also have a lower rolling resistance, which positively affects fuel consumption and reduces operating costs.
The decision for mobile rim straightening instead of rim replacement saved the driver approx. 4–6 hours of waiting and €250–400 in additional costs. That is professional immediate assistance that pays for itself.
Request Help Now – We Are Here 24/7
Flat tyre? Bent rim? We help immediately! 📞 +49 160 5753826 🌐 lkwhelp24.com ✉ [email protected] Available around the clock – 24/7 – Germany-wide Dispatch in German, English, Polish and Russian |
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